How Shredo is Reducing Energy Bills for Recycler Plants with Low-Power Raspers & Shredders

Shivam Madaan

Jul 14, 2025 - 21:20

How Shredo is Reducing Energy Bills for Recycler Plants with Low-Power Raspers & Shredders

In today’s rapidly growing recycling industry, energy efficiency is no longer optional—it's essential.

High electricity bills have become a silent killer of profits for tyre recyclers and waste processors across India and the world. Enter Shredo by Idea Holding Limited, India’s first and largest indigenous shredding system manufacturer, revolutionizing the game with low-power, high-output shredders and rasper machines.

If you're in the Tyre recycling, MSW processing, RDF manufacturing, or biomass fuel industry, read on—this could save your plant lakhs of rupees every year.

⚡ The Problem: Energy Bills That Eat Into Profits

Traditional shredders and raspers consume huge amounts of electricity—especially when running 24/7.
For most tyre recycling plants, power consumption can contribute up to 30–40% of operational costs. And with rising tariffs, the situation is only getting worse.

Many import heavy-duty machines that promise output—but burn energy without any optimization.
This inefficiency leads to:

✅ Reduced ROI
✅ Higher maintenance due to overheating
✅ Increased carbon footprint
✅ Less competitiveness in the market

???? The Shredo Solution: Energy-Efficient Innovation

At Shredo, we’ve spent over 30+ years engineering machines that are not just powerful—but powerfully efficient.
Our range of twin-shaft shredders, pre-shredders, and now, the latest launch – RSP 1000 Maximus rasper, are designed to consume the lowest possible power per ton processed.

???? Key Features of Shredo’s Low-Power Machines:

✅ High-torque, low-speed motors that cut more with less energy
✅ Optimized rotor & blade designs for minimal resistance
✅ Smart PLC-based load control systems to prevent over-drawing
✅ Energy-saving gearboxes & drives designed in-house
✅ Customizable configurations based on waste type

???? Featured Innovation: RSP 1000 Maximus – India’s Most Powerful Low-Power Tyre Rasper

We recently launched the RSP 1000 Maximus, a tyre rasper machine that breaks records for performance AND energy efficiency.

???? What makes it different?

???? Heavy-duty rotor: Designed for high torque, not high speed
⚙️ Optimized steel-wire separation: Less friction, less load
⚡ Consumes 20–30% less power than imported machines
???? Handles OTR, ELT, and PCR tyres with ease

???? Real Impact: How Much Can You Save?

Let’s do the math.

A typical plant processing 5–10 tons/day of tyres with older shredders may spend ₹3.5 to ₹4.5 lakh/month on electricity alone.

By switching to Shredo machines, many clients have reported:

???? 15–25% drop in monthly electricity bills
???? ROI achieved in under 12–14 months
???? Uptime increased by 30% due to lower overheating
???? Carbon credit eligibility due to green tech adoption

One of our clients in India processing PCR tyres said:

“We were skeptical at first, but the energy savings alone paid off 70% of the machine in the first year. Our plant now runs cooler, quieter, and cheaper.”

???? It’s Not Just About Savings – It’s About Sustainability

Power-efficient machines aren’t just good for your pocket—they’re good for the planet.
By reducing electricity consumption, Shredo machines contribute to:

???? Lower CO₂ emissions
???? Better ESG performance
???? Government tenders & subsidies eligibility

Plus, many Indian recyclers are now monetizing sustainability through carbon credit generation, and your choice of machine makes a difference.

???? Trusted by 600+ Plants & Counting

From Ludhiana to Latin America, Shredo machines are powering some of the most efficient waste processing units in the world.

We are proud to be:

✅ India’s first shredding system manufacturer
✅ ISO & CE certified
✅ Pioneers in custom-engineered waste solutions
✅ Partnered with major waste management companies